RWSA F2 Platform (Tessonics) - PT Nadesco Indonesia

F2 Platform ( RSWA )

Ultrasonic quality inspection platform

F2 is an ultrasonic device designed for NDE and quality control for various applications, including resistance spot welds, and adhesive joints. Using the unique technology of multi-channel ultrasonic matrix arrays, this portable and simple-in-operation device is capable of producing internal ultrasonic C-scan images of defects and structures.

Our algorithms evaluate the quality determining features that can be compared to predefined specifications. To further improve the operator’s experience, our software assists in making decisions in automatic or semi-automatic mode, guides through the inspection routines with easy to understand graphics, stores the record of the inspected parts and integrates into a larger infrastructure with centralized inspection planning and reporting.

Features

The built-in electronics supports:

Probes with built in identification system
Unrestricted matrix element counts
Replaceable probe cables
Single-frame and continuous live data acquisition modes

The infrastructure solutions supplied with the platform include: planning and managing the routine inspections, data synchronization, reporting, and integration with existing customer systems.

Application

RSWA Mode: 2T and 3T welded stacks
ABIS Mode: Adhesion bonded stacks
Materials: Steel and Aluminum; 0.6 – 2.4 mm plate thicknesses
Coatings: Bare, coated, and painted

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Catalogue

F2 Platform ( RSWA ) – NADEX

RWSA F2 Platform

Processor

Apollo Lake Intel Pentium N4200
Quad Core, 1.1 GHz, up to 2.5 GHz

Display

10.1” IPS panel, 1920 × 1200
Resistive touch screen
Replaceable screen protector

Memory

4 GB DDR3L

Storage

256 GB SSD

Power

2 × Smart Li-ion batteries, 14.4 V, 49 Wh
Average battery run time: 9–12 hours
DC adapter: 100–240 V, 65 W

Operating System

Windows 10 IoT 64-bit

Communications

WLAN 802.11 a/b/g/n/ac
Bluetooth®

External Ports

2 × USB 2.0, 1 x HDMI, 1 x DC-In

Temperature Range

Operational:

5º – 40º C (41º – 104º F)

Storage:

-20º – 60º C (-4º – 140º F)Mechanical

Weight with batteries: 2.3 kg (5 lb)
Dimensions:

27.6 × 22 × 5.7cm (10.9 × 8.6 × 2.3 in)

Adjustable stand
Machined aluminum enclosure

SOFTWARE

RSWA

Resistance Spot Weld Analyzer

RSWA is an ultrasonic device designed for quality control and NDE of resistance spot welds. RSWA is as a portable and simple-in-operation device capable of producing images of spot weld’s internal structures. In addition to live on-screen image, this device performs estimation of the nugget diameter and compares it with predefined minimum nugget requirements.

Using the unique technology of multi-channel ultrasonic matrix transducer, RSWA collects data from the surface and from the internal structures of the nugget. Special algorithms use this data to reconstruct the image of the spot weld and estimate the average diameter of the nugget area in real time.

Features

Single-frame and continuous data acquisition modes
Automatic and manual nugget size estimation
Automatic detection of scanning depth inside the metal
Two levels of user interface complexity depending on operator skills
Built-in reporting system and file storage

Application

Metal stacks: 2T and 3T; 0.6 – 2.4 mm plate thicknesses
Types of materials: mild steel, high strength steel, dual phase ultra high strength steel
Coatings: bare, zinc coating (galvanized, galvaneal), e-coating, paint

ABIS

Resistance Spot Weld Analyzer

ABIS is a software extension for our RSWA instrument and was developed to test adhesion bonds, e.g. hem flanges in the automotive industry, non-destructively. The software follows the operating concept of the RSWA-GUI and therefore offers an easy switch-over.

ABIS displays adhesive coverage in a structure as a so-called C-scan, an planar top-view display. Thus, the operator is quickly able to determine position, orientation and extension of imperfections in their adhesive bond.

Features